Machine Overview

Depalletizer ACMI RASAR D 200 S (year 2007), conventional automatic layer depalletizer with translating twin-clamp system. The first clamp acts as a centering device to stabilize the underlying layer; the second clamp tightens and transfers the full layer onto a polyethylene intermediate plate and then onto the discharge conveyor. Mechanical grippers handle layer pads/interlayers. A column-type layer-pad/top-frame remover with its dedicated magazine is included. Complete with perimeter safety guarding, access doors with interlocks, and photoelectric light curtains. Supplied with empty-pallet stacker/magazine.

Key Technical Data

• Make/Model: ACMI RASAR D 200 S
• Year: 2007
• Operating principle: Top-feed, high-level layer transfer by twin clamps with PE intermediate platform
• Handling type: Conventional (non-robotic)
• Operating mode: Automatic
• Nominal output: up to 20,000 bph (format and layout dependent)
• Containers: Glass and PET bottles, jars, cans, flasks, small pots, etc. (subject to format set-up)
• Unpadding system: Column layer-pad/top-frame remover with magazine (mechanical pick-up of interlayers)
• Pallet management: Empty-pallet stacker/magazine included
• Product feed: From the top

Automation & Control

• Control cabinet with PLC-based logic
• Operator pendant with alarm/event viewer for diagnostics
• Control voltages: auxiliaries 24 VDC; instrumentation 24/230 VAC
• Electrical protection: IP54 cabinet and motors
• Standard I/O for line signals and safety interlocks (details to be aligned during integration)

Line Integration

• Discharge to downstream conveyors at high level via PE intermediate plate and transfer clamps
• Interfaces for pallet infeed, empty-pallet outfeed/stacking, interlayer magazine, and pad/top-frame removal
• Suitable for integration in bottling and canning lines handling a wide range of container formats
• Layout drawing available; final footprint and interfaces to be confirmed during project engineering

Condition & Maintenance

• Condition: In production
• Routine preventive maintenance recommended: clamp pads, belts/chain tensions, lubrication points, sensor alignment, safety device testing
• Spare parts and format change components to be verified against current installed set

Performance & Versatility

• Up to 20,000 bph depending on container, layer pattern, slip-sheet type, and downstream conditions
• Handles bottles (glass/PET), jars, cans, and similar rigid containers
• Twin-clamp centering ensures layer stability while protecting the layer below
• Mechanical interlayer gripping enables reliable separation of layers and slip-sheets/caps

Site Requirements

• Mains supply: 400 V ±5%, 50 Hz ±1%
• Distribution: 3P + N + PE (separate neutral and earth)
• Auxiliary voltages: 24 VDC; instrumentation 24/230 VAC
• Environmental conditions: 5–40 °C; relative humidity 30–80% non-condensing; max altitude 1000 m
• Area classification: No explosive or harmful gases

Safety & Compliance

• Perimeter guarding with access doors fitted with safety interlocks
• Photoelectric light curtains to prevent access during motion
• Electrical and motor protection degree: IP54