Complete Bottling Line for 187 ml glass Beverage Containers
The complete bottling line for 187 ml plastic beverage containers represents a cutting-edge solution in the field of automated bottling. Designed for wine products, it is capable of operating at an impressive speed of up to 250 bottles per minute. This high production capacity is made possible by integrating highly specialized machinery that works in perfect synergy. Each component of the line has been selected to ensure efficiency, reliability, and superior quality in the bottling process. While the current configuration is optimized for wine, the flexibility of the machinery allows for adaptations to other beverages, always maintaining high operational standards.
Emmeti MT665 Empty Bottle Depalletizer Year 2017
The Emmeti MT665 empty bottle depalletizer, built in 2017, is the initial element of the bottling line. This machine is designed to handle the flow of empty bottles with precision and speed. The empty bottle accumulation conveyor ensures a continuous feed to the system, minimizing downtime. The single-filer conveyor uniformly orients the bottles toward the monoblock, ensuring a steady flow. The empty pallet stacker optimizes storage space, while the system for removing the top plastic film of the pallet and the device for removing slip-sheets further automate the process. The standalone control panel with HMI station offers an intuitive interface to monitor and adjust operations, enhancing operational efficiency.
Nercon Stainless Steel Conveyor
The stainless steel conveyor produced by Nercon plays a crucial role in transferring empty bottles from the depalletizer to the monoblock system. Made entirely of stainless steel, the conveyor ensures high hygienic standards, essential in the food and beverage sector. Its robust structure guarantees long-lasting durability and resistance to wear. The modular design of the conveyor allows for easy maintenance and cleaning, reducing downtime. Additionally, the system is equipped with sensors and controls to monitor bottle flow, preventing accumulations or blockages that could compromise the line's productivity.
Bertolasso 35-72-12 Filling Monoblock
The heart of the bottling line is the Bertolasso filling monoblock, an integrated set of machinery that performs rinsing, filling, and capping operations. The 35-head rinser ensures thorough cleaning of the bottles, eliminating any contaminants and guaranteeing the quality of the final product. The 72-head Ambra filler allows for precise and rapid filling, maintaining consistency in the volume of each bottle. The Sigma capper model 106 with 12 heads, equipped with Technomax heads and AROL hopper/sorter, ensures a hermetic and secure closure, preserving the product's integrity. The stainless steel control panel offers operators a user-friendly interface to monitor and adjust operating parameters, contributing to high standards of quality and productivity.
Dosage and Inspection System
To ensure the freshness and optimal preservation of beverages, the Complete Bottling Line for 187 ml glass Bottles 15000 bph 187 ml is equipped with an S.B.R. nitrogen-CO2 dosing system with HMI station. This system injects inert gas into the bottles, reducing oxidation and prolonging the product's shelf life. The HMI station allows for precise control of dosing, adapting to the specific needs of the product. Additionally, the SICK inspection system is fundamental for quality control. It uses advanced sensors to detect fill level, cap presence, and labels, identifying any an...
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