Used filling machine Tetra Pak A3/Flex TBA 1000B – 7000bph

Tetra Pak A3/Flex 150V TBA 1000B Aseptic Filling Machine - Overview

This used Tetra Pak A3/Flex 150V TBA 1000B aseptic filling machine is engineered for high-efficiency carton packaging within industrial packaging and beverage production environments. Optimized for Tetra Brik Aseptic 1000 ml Base format, it delivers reliable aseptic filling performance for shelf-stable liquids such as UHT milk and juice. As part of a used bottling line or as a standalone second hand unit, it offers the proven Tetra Pak platform known for uptime, product safety, and consistent output.

Manufactured by Tetra Pak in 2008, this A3/Flex configuration targets medium-speed operations at approximately 7,000 packs per hour, combining robust mechanical design with aseptic process controls. It is an excellent choice for producers seeking dependable carton filling capacity with lower total cost of ownership compared to new equipment, while maintaining strict sterility and quality standards demanded in beverage production.

Technical Specifications & Performance Data

• Manufacturer: Tetra Pak
• Model: A3/Flex 150V TBA 1000B
• Year: 2008
• Nominal speed: ≈ 7,000 packs/hour
• Container type: Carton (Tetra Brik Aseptic)
• Format: 1000 ml (Base)
• Electrical supply: 400 V, 50 Hz, 3-phase
• Installed power: ≈ 35–50 kW
• Compressed air: 6–8 bar (≈ 300–500 Nl/min)
• Water/steam consumption: ≈ 0.5–1.0 m³/h
• Estimated weight: ≈ 6,000–8,000 kg
• Dimensions (L × W × H): ≈ 7 × 3 × 4.5 m

Advanced Automation & Control Systems

The A3/Flex platform utilizes PLC-based automation for process control, synchronized motion, and aseptic cycle management. The machine supports operator-friendly HMI interfaces for recipe selection, alarms, and diagnostics. Electrical specifications include 400 V / 50 Hz / 3-phase supply with installed power in the 35–50 kW range. Integrated guarding and interlocked access doors support safe operation. Quick maintenance access points facilitate seal and valve service within aseptic modules.

Production Line Integration Capabilities

This filler integrates seamlessly into complete carton packaging lines, linking upstream carton material handling and downstream secondary packaging such as case packers, shrink wrappers, and palletizers. It can operate as a standalone unit or inline within a used bottling line or mixed beverage production line. Format configuration is set for Tetra Brik Aseptic 1000 ml Base, with standard A3/Flex interfaces for conveyors and line controls.

Machine Condition & Maintenance History

The unit is used with approximately 30,000 operating hours. Recommended checks include pumps, aseptic valves, PLC functionality, and sealing components. With proper preventive maintenance, continuous production is achievable. Overall, this represents a solid second hand aseptic filling asset from a reputable manufacturer.

Operational Performance & Versatility

Designed for aseptic liquid foods and beverages, the machine is suitable for UHT milk and juice production requiring long shelf life without refrigeration. The TBA 1000 Base format ensures consistent pack geometry for efficient downstream handling and stable palletization. Aseptic processing, controlled filling, and precise forming deliver pack integrity and product safety.

Installation Requirements & Site Preparation

Allow a footprint of approximately 7 × 3 m with 4.5 m height clearance. Utilities required include 400 V / 50 Hz / 3-phase power, compressed air at 6–8 bar (≈ 300–500 Nl/min), and water/steam supply around 0.5–1.0 m³/h. A level industrial foundation and adequate access for service and sanitation are recommended.

Safety Standards & Compliance Certification

The A3/Flex platform incorporates full guarding, interlocks, and emergency stop circuits to protect operators and maintain aseptic boundaries. Hygienic design with stainless-steel surfaces supports food-grade standards and cleanability. The machine’s design aligns with common safety expectations for modern industrial packaging machinery.