Used Filling Monoblock Cimec America

The Used Filling Monoblock Cimec America model DPS 6/6/1C is an advanced isobaric bottling solution designed for the precise rinsing, filling, and capping of carbonated beverages. Engineered with industrial-grade stainless steel and based on a robust mechanical architecture, this monoblock is tailored for small to medium-sized beverage operations seeking reliability, hygiene, and consistent process control.

This CIMEC monoblock integrates three essential stations into a compact, fully automatic system. The configuration includes a bottle rinsing unit, an isobaric filling carousel, and a crown capping station, all enclosed within stainless steel safety guards with transparent access doors for operational monitoring and safety compliance.

Isobaric Filling Technology and Construction

At the heart of the Used Filling Monoblock Cimec America is its isobaric filling carousel, specifically engineered for carbonated liquids such as beer, sparkling wine, kombucha, cider, and similar beverages requiring careful handling to preserve carbonation and minimize product loss. The filling station features stainless steel isobaric valves connected to a pressurized product tank, ensuring precise equalization between the internal bottle pressure and the product tank before the filling cycle begins.

The isobaric filling method is characterized by maintaining a constant counter-pressure using CO₂ or other inert gases. This technology allows the product to enter the bottle under pressure, minimizing the formation of foam and the risk of de-gassing, which is critical for carbonated drinks. Filling is performed at a controlled rate, typically using a “level” principle where the filling valve shuts off when the liquid reaches a predefined height within the bottle, guided by dedicated overflow tubes.

All product-contact surfaces are manufactured from high-quality AISI 304 stainless steel, ensuring full compliance with sanitary standards required in the food and beverage industry. The filling station is equipped with pressure gauges and safety valves, allowing for fine-tuned process adjustments and safeguarding both the operator and the product.

The system accepts a range of bottle sizes from 0.22 liters up to 1.5 liters, providing operational flexibility for various production formats. Changeover between bottle sizes is managed manually, with adjustable guides and supports. The monoblock is configured for crown cap application (26 mm diameter), using a dedicated capping turret with mechanical sorting and feeding of the crowns. The design enables precise and secure sealing, vital for maintaining carbonation and product integrity.

Automation, Utility Requirements, and Operational Safety

This Used Filling Monoblock Cimec America operates as a fully automated rotary triblock, requiring minimal manual intervention during normal production cycles. Mechanical synchronization ensures seamless bottle transfer between stations, supported by motor-driven conveyors and rotary starwheels for accurate positioning throughout rinsing, filling, and capping.

The machine is powered by a three-phase electrical system (400V + N + T), with an installed power of 80 kW, supporting all drive motors, pneumatic controls, and auxiliary systems. Pneumatic requirements are managed via integrated solenoid valves and air lines, operating within a working pressure range of 1 to 8 bar. The equipment is also prepared for connection to a CO₂ or other counterpressure gas supply, required for the isobaric filling operation.

Safety is a core feature of the monoblock’s design. All moving components are fully enclosed by stainless steel panels and polycarbonate windows, equipped with interlock switches on access doors to immediately stop the machine in case of unauthorized opening. Emergency stop buttons are positioned for immediate operator access, and cable routing is managed internally for both hygiene and safety.

Operation and process control are performed via a classic control panel located on the machine’s side, featuring physical pushbuttons, selectors, and signal lights. The control interface allows for start/stop functions, emergency stops, and manual overrides, in line with standard practices for reliable mechanical bottling equipment.