Used Tetra Pak A1 – Tetra Classic Aseptic (TCA) Filler, 16,400 pph – Overview

This pre-owned aseptic form-fill-seal carton filler is a Tetra Pak A1 – Tetra Classic Aseptic (TCA), engineered for high-speed small-format beverage production. Designed to form, fill, and seal tetrahedral cartons directly from roll-fed packaging material, it delivers reliable performance for UHT products and shelf-stable beverages. As a second hand industrial packaging asset currently in production, it is an excellent choice for upgrading a used bottling line with proven aseptic capability.

Technical Specifications & Performance Data

• Manufacturer / Model: Tetra Pak A1 – Tetra Classic Aseptic (TCA)
• Technology: Aseptic form-fill-seal carton filler (laminate roll-fed); non-isobaric application
• Year of manufacture: 2006
• Operating speed: 16,400 packs per hour (pph)
• Package style: Tetra Classic Aseptic (tetrahedral cartons)
• Fill volume range: 65–100 ml
• Installed accessory: 65 ml conversion kit
• Recorded run hours: 42,053 (Line A)
• Current status: In production; excellent running condition
• Typical products: UHT milk, flavored dairy, juices, nectar-based drinks, and other aseptic-ready liquid foods suited to carton packaging

Advanced Automation & Control Systems

Precision Web Handling & Registration

• Roll-fed laminate forming with print-mark registration for accurate cutting and sealing
• Consistent pack geometry for stable downstream handling and case packing

PLC-Based Operation & HMI

• Centralized PLC control with operator HMI for recipes, alarms, and line diagnostics
• Automated routines supporting production start-up, format change, and cleaning sequences

Aseptic Process Features

• Packaging material sterilization and controlled aseptic filling environment per A1 TCA design
• Integration readiness for CIP/SIP at the product interface; sterile air management and filtration consistent with aseptic practice

Production Line Integration Capabilities

Upstream Connectivity

• Compatible with UHT/ESL processing systems, balance tanks, product deaeration, and inline quality monitoring
• Product feed interfaces designed for hygienic connections and controlled flow

Downstream & End-of-Line

• Interfaces for carton conveyors, checkweighers, date coding/inkjet printing, case packing, and palletizing
• Suitable for integration within a used bottling line or mixed-format beverage production layout

Controls & Data

• Standard I/O for line interlocks and efficiency tracking; supports line start/stop coordination
• Data points available for OEE and quality reporting via the machine HMI/PLC (per OEM configuration)

Machine Condition & Maintenance History

• Currently running in production with 42,053 recorded operating hours
• Described as in excellent condition with stable output at rated speed
• Clean, maintained second hand filler suitable for rapid redeployment in industrial packaging environments

Operational Performance & Versatility

• High-speed small-volume capability: 16,400 pph across 65–100 ml formats
• 65 ml conversion kit included to optimize changeovers for on-the-go pack sizes
• Designed for continuous, hygienic operation with minimal waste and reliable sealing integrity
• Ideal for value-added SKUs in dairy, juice, and functional beverage production

Installation Requirements & Site Preparation

• Environment: Aseptic filling area with controlled temperature, humidity, and air quality per OEM recommendations
• Utilities: Three-phase power, oil-free compressed air, sterile air, vacuum (as required), process steam for SIP/sterilization, chilled water/cooling, and CIP connections
• Process: Hygienic product inlet from UHT system/balance tank with sanitary piping and valves
• Packaging supply: Roll-fed laminate storage/handling and print-mark alignment provisions
• Layout: Sufficient footprint, maintenance clearance, service access, and ergonomic operator stations
• Compliance: Install per Tetra Pak guidelines and applicable local regulations

Safety Standards & Compliance Certification

• Machine guarding with interlocked doors and emergency stop circuitry
• Lockout/Tagout provisions and safety labeling consistent with industrial machinery practice
• Food-contact and hygienic design principles appropriate for aseptic operations
• Final compliance to applicable standards and directives depends on destination country and buyer’s...