Automatic palletizing group specially designed for high speed applications with Fast Pack

Formation Table at High Elevation

– Speed suitable for 72.000 cans/hour line for 250 ml slim cans with 6×4 configuration, on
1200×1000 mm pallets
– Package infeed height, H=2000 mm

– Designed for pallet dimensions 1000x1200mm – Max. standard pallet height 1900mm
– Pallet transfer height, H=500mm

Machine is composed of:

Fast Pack Formation Table at High Elevation

– Mechanism to turn packs automatically at inlet of the palletizer according to the predetermined
configuration of each layer. It is controlled by the PLC and. The device is equipped with a turner, which turns the product of 90°, if required.

Intermediate Table

– Consists of conveyor table, a product pushing device to pallet lifter. Driven by a geared
motor. The translation of the layer from the performer to the palletiser is carried out by a pushing device.

Double Speed Inlet Belts

– The double speed belts are used for spacing the products in order to allow the counting and
a possible rotation on the preformer. A transmission and a gear change allow to vary the speed between the first and the second segment of the belt

Layer Transfer Table with Stopper Mechanism

– It transfers the ready layer into intermediate table before sending to pallet lifter group.

Robot Arm:

• Ability to raise up 110 kg mass load.
• 2.4 m working range
• 4 axis motion capability
• Average 3.67 kW power consumption
• IP67 protection class
• 145 degrees orientation ability
• User friendly hand terminal accessElectrical Control Panel- It is made of a painted metallic structure in compliance with the security regulations IP 54,
  and contains electromechanical instruments. Keyboard and lighting display to show failures, to change format and receive production data. Programmable PLC for controlling the machine.

  ACCESSORIES INCLUDED:

  Safety Guards Around The Palletizer
  – Constructed in modular metal netting, plastic-coated during painting for greater against
  scuffing. Fixed to the ground by expansion bolts.
  – Entry doors for inspection with microswitch safety system which activates an emergency stop
  if opened when the machine is running.

  Empty Pallet Dispensing Unit (Pallet Magazine)

  – Used to store empty pallets and feed them to the palletizer automatically when required
  – Movement is by two chains which are connected by a drive shaft.
  – Two pneumatic cylinders mounted at the rear of the unit are used for opening and closing the pallet magazine “arms” to allow pallets to be discharged.

  Empty Pallet Infeed Conveyors

  – The conveyor top is composed of zinc-coated steel rollers, whilst the pitch is dependent upon
  the product being conveyed
  – Load capacity 1000 kg per meter
  – The (tangential) transmission is via a chain powered by a geared motor
  – The electrical and pneumatic installation is controlled by the main electrical cabinet of the Palletiser

Full Pallet Outlet Conveyors

– The conveyor top is composed of zinc-coated steel rollers, whilst the pitch is dependent upon the product being conveyed
– Load capacity up to 2000 kg
– The (tangential) transmission is via a chain powered by a geared motor
– The electrical and pneumatic installation is controlled y the main electrical cabinet of the palletiser.

AUTOMATIC PALLET STRETCH WRAPPER (ROTATING ARM)

Max pallet weight 1200 kg
– Speed upto 65 pallets/hour
– Required height for the ceiling 6m
– The machine is equipped with film clamping and cutting system as well as standard metal grid safety-guardings all around, with access door controlled by safety limit switch. Arm rotation speed adjustable through inverter. Spool carriage lift/descent speed adjustable through mechanical speed variator
– The machine is fitted with reflection photocell for the automatic reading of pallet height
– The wrapping machine is also equipped with electric control cabinet for the control of the functions, and alphanumeric display TOUCH SCREEN