Machine Overview

The ATLANTA COMBIGIOTTO 90-M is an automatic inline packer designed to collate containers and package them on a corrugated tray with film overwrap. The machine is configured for Wrap + Film on tray and operates with a straight product infeed. It is suitable for a wide container range, from 0.5 L up to 10 L, typically covering PET, glass or HDPE bottles, cans, and similar rigid containers. The unit was manufactured in 2008 and underwent a general overhaul in 2022. It is described as ready for operation.

• Operating mode: Automatic
• Infeed layout: Straight infeed (inline)
• Packaging: Tray wrap with neutral film overwrap
• Format range: 0.5 L – 10 L
• Machine configuration: Delivered without container infeed system (to be provided by the line)
• Year of manufacture: 2008; Overhauled: 2022

Typical process sequence: product collation in line; tray blank pick-up and forming/wrapping around the collation; application of neutral film and sealing; discharge to downstream handling. The configuration offers robust stabilization on tray with a protective film wrap, suitable for distribution and palletizing.

Key Technical Data

• Model: COMBIGIOTTO 90-M
• Brand: ATLANTA
• Operating condition: Ready for operation
• Package configuration: Wrap + film on tray
• Film type: Neutral
• Tray: Available (tray packaging configuration)
• Machine feed type: Straight (inline)
• Format capability: 0.5 L to 10 L containers
• Year: 2008 (overhauled 2022)

Automation & Control

• Industrial PLC-based control with HMI for recipe handling and setpoint management (format parameters stored for repeatability).
• Speed control via frequency inverters/servo drives to synchronize infeed, collation, tray wrap and film application.
• Integrated diagnostics, alarm history and counters (shift/lot totals).
• Typical sensors: product presence, jam detection, film end-of-roll, tray blank level, safety interlock status.
• Electrical protection degree: IP54 for the electrical system and motors.

Line Integration

• Container infeed: not supplied with this machine. The packer expects a stable, synchronized upstream supply (accumulation/spacing/dividing to be provided by the line integrator).
• Inline design simplifies alignment with fillers, labellers and downstream conveying.
• Standard interface signals (typical): machine ready, run permission, emergency stop loop, fault, upstream/downstream handshake. Detailed I/O list can be aligned during integration.
• Outfeed prepared for connection to downstream handling such as conveyors, inspection, or palletizing (to be defined during project engineering).

Condition & Maintenance

• Overall status: Ready for operation.
• Overhaul completed in 2022 to restore full functionality.
• Preventive maintenance recommended: periodic inspection of film path and sealing elements, collation guides, tray magazine mechanisms, and conveyor chains/belts.
• Documentation and spare parts recommendations can be provided during commissioning and FAT/SAT planning.

Performance & Versatility

• Wide format range from 0.5 L to 10 L enables use across beverage, edible oil, household/industrial liquids and similar applications.
• Multiple collation patterns achievable depending on container geometry and tray footprint (to be engineered per product list).
• Film: neutral film compatible; thickness and roll dimensions to be validated per final pack specification.
• Changeover: mechanical adjustments and format components, with recipe-assisted settings via HMI to reduce set-up time.
• Nominal output depends on format, collation and film/tray specifications; final performance to be confirmed during trials.

Site Requirements

• Mains voltage: 400 V ± 5%
• Frequency: 50 Hz ± 1%
• Distribution: 3P + N + PE (neutral and protective earth separate)
• Auxiliary voltages: 24 V DC
• Instrumentation voltages: 24 V AC – 230 V AC
• Electrical protection: IP54 (cabinet and motors)
• Ambient temperature: 5 – 40 °C
• Relative humidity: 30 – 80% (no condensation)
• Maximum altitude: 1000 m a.s.l.
• Hazardous or explosive atmosphere: not permitted
• Compressed air and utility consumption: to be confirmed based on final configuration and options.

Safety & Compliance

• Safety guards with interlocked access doors and emergency stop circuit on accessible sides.
• Main isolator/lockable disconnect on the electrical cabinet; overcurrent and short-circuit protection acc...