Used Filling Monoblock RIVI 50-60-12 12000 bph

Technical Features and Operating Details of the Used RIVI Filling Monoblock 

The Used Filling Monoblock RIVI 50-60-12 12000 bph delivers high efficiency and operational reliability through its integrated bottling system. RIVI manufactured this machine in 2001, combining rinsing, filling, and capping functions into a single unit that optimizes both space and production time. Consequently, the Used RIVI Filling Monoblock suits companies aiming to enhance their bottling operations seamlessly.

Monoblock Specifications and Bottle Formats

The 50-60-12 model processes PET bottles with diameters between 50 and 95 mm and heights ranging from 150 to 340 mm. Additionally, it supports formats of 1.5 L, 0.7 L, and 0.5 L, enhancing flexibility for various production needs. Furthermore, it achieves a production rate of 12,000 bottles per hour, making it ideal for medium- to high-capacity production lines. The machine measures 5370 mm in length, 4070 mm in width, and 3000 mm in height, and weighs 20,000 kg. Moreover, the system rotates clockwise, which ensures continuous and uninterrupted production flow.

Rinsing Section

In this section of he Used RIVI Filling Monoblock, 50 grippers firmly hold bottles by the neck, stabilizing them during the rinsing process. Each bottle receives a single treatment, during which filtered water or a sanitizing solution removes dust and residues. In addition, the synchronized rotation system ensures that the rinse covers all areas uniformly, while the controlled drainage system effectively prevents liquid buildup and contamination. As a result, this process thoroughly prepares the bottles to receive the product without compromising quality.

Filling Section

The machine uses a gravity light depression filling system, which is ideal for non-carbonated liquids such as still water. However, it also efficiently fills sparkling water by maintaining gentle pressure control, ensuring minimal gas loss. With the proper modifications, it can handle certain types of soft drinks, making it versatile for a variety of production needs. The system employs 60 dedicated filling valves, allowing precise product flow while avoiding foaming or turbulence. Sensors continuously monitor and regulate the fill level, ensuring consistent quality even at high speeds.

Capping Section

The capping section relies on 12 heads to securely apply plastic screw caps. The machine includes an automatic cap feeder, with a hopper capacity of 10,000 to 13,000 caps, supporting Neck 1881, low thread, and sport caps. First, the system automatically feeds and positions the caps above the bottles. Then, each head screws the caps on with the correct torque, creating a tight, hermetic seal that preserves both gas and product freshness. Additionally, integrated sensors detect improper tightening and immediately report any errors. Therefore, the system reduces waste while guaranteeing reliable sealing and operational efficiency.

PLC and Electrical System

The electrical panel features a Siemens S7 PLC, offering precise control and advanced programmability. This system enhances automation, allowing operators to easily monitor and adjust key production parameters for optimal efficiency.

Energy Consumption and Documentation

The Used Filling Monoblock RIVI 50-60-12 12000 bph operates with a consumption rate of 8 kW, running on a 380 V power supply and a frequency of 50 Hz. Notably, the machine includes comprehensive safety features, technical manuals, and maintenance documentation. As a result, operators can quickly address any issues, minimizing downtime and maintaining optimal production efficiency.

Operational Status and Applications of the Used RIVI Filling Monoblock

Currently, the Used RIVI Filling Monoblock operates without any issues and easily integrates into existing bottling lines. Although primarily designed for still water and sparkling water, the machine can be adapted to fill certain soft drinks with appropriate modifications. Thus, its versatility enhances its value. Furthermore, its advanced design and optimized resource management make it an excellent choice for companies seeking to increase production capacity.

In conclusion, the Used Filling Monoblock RIVI 50-60-12 12000 bph offers a comprehensive, eff...